Things to Consider Before Getting Any Die-Casting Services

Die casting lets you make high-volume metal parts from select materials, such as magnesium, zinc, or aluminum. Like injection molding, the process involves a custom mold installed on a die-casting press before injecting molten metal into it. The right manufacturing partner will ensure cost-effective and reliable die-casting services that will deliver your parts with precision, with a range of finishing and post-process machining options. However, there are things you must consider before signing up for the service.

Your requirements

Consider the size and geometry of the part, the quantities you require, and other factors like the finish, strength, and thermal characteristics. You must also look into the speed or timing of your project and your budget and make sure the service provider can meet them.

Look into your manufacturing or production requirements. Die casting services is ideal for low to mid-volume metal part production and building complex and production metal parts. Moreover, check your design against your preferred manufacturing process to determine if you need to make changes.

The process and machinery

Manufacturers refer to the clamp force tonnage available when classifying cold chamber and hot chamber die-casting machines. Machinery can accommodate 400 to 4,000 tons, but no matter the size, the purpose is the same, and that is to cast the part with injected molten metal.

 

Talk to the company offering die-casting services to learn about machine performance and clamping force. They can tell you about dimensional constraints, such as the platen area, die opening stroke length, and shot volume capacity.

Types of dies

Die makers offer multiple and single cavities, a combination of both, and unit dies. They make casting tools from alloy tool steels, such as zinc, magnesium, and aluminum.

Your design versus the die-casting process

There are many things to consider to get a high-quality part. For instance, you should ensure a proper draft for consistency and to avoid surface defects and warping. The amount of draft depends on the tool design and part, but be sure to speak with the provider of die-casting services for advice.

Comments

Post a Comment

Popular posts from this blog

Art of Die-Casting: What Sets It Apart

If you require metal parts or prototypes in larger quantities, there are affordable manufacturing options that can decrease your production time and provide precise outcomes. Die-casting services are a great choice, particularly when you need parts manufactured from magnesium, zinc, or aluminum. You may be wondering: What distinguishes it from other manufacturing services like direct metal laser sintering (DMLS), injection molding, or CNC machining? Continue reading to learn about the process and its advantages.     How die casting works   Die casting follows a similar process to injection molding, but this time, for metals. That means a custom mold will be made based on your part’s design, and it will be installed on the die-casting press. When it’s ready, molten material will be injected at high pressure into the tool cavity. The finished parts can be further processed and finished by anodizing, powder coating, and other ways to meet your requirements. ...
Read more

What is SLS 3D printing?

Image
  SLS stands for Selective Laser Sintering, which is a 3D printing method where a polymer or thermoplastic powder is sintered by pointing a laser that transforms the powder into a solid plastic piece. This process is part of the group of Powder Bed Fusion technologies, and it achieves the fusion of the material by layers that represent cross sections of the model built in the CAD/CAM software. Although the explanation above seems to be describing a newly developed technology, the truth is that SLS 3D printing is one of the oldest additive manufacturing methods, first developed in the 80s by doctors Carl Deckard and Joe Beaman at the University of Texas at Austin. As with other 3D printing processes, it all begins with a 3D CAD model that is processed by the software of the printer to generate the layers that will be printed. After that, the SLS 3D printing process takes the following steps: 1.The platform where the piece is printed is located inside a chamber known as the powder bi...
Read more

How to Enhance Your Manufacturing Capabilities with 3D Printing and CNC Machining

Additive manufacturing (also known as 3D printing) has revolutionized the prototyping and production of end-use parts and assemblies. However, despite this innovation, traditional manufacturing technologies remain invaluable. At HLH Proto, we often blend cutting-edge and time-tested methods such as additive and CNC printing to achieve the best results. This combination proves superior for certain projects and enhances overall manufacturing capabilities. Let us explain how integrating these solutions can elevate your production process:   Faster results Although you can make prototypes from CAD files in injection molding, 3D printing offers creative flexibility to improve designs along the way. Engineers and designers leverage these processes with CAM or CAD files for additive manufacturing. After improving their design with  additive printing , they can apply machining to enhance the part.   Save money   Manufacturing companies want to cut production costs,...
Read more